3T/H Biomass Carbonization Furnace Introduction
A client from Africa visited the facilities of Guanma Machinery to evaluate a 3 tons per hour (T/H) biomass carbonization furnace. The primary raw material for this project is forest waste, and the client sought detailed technical information regarding the construction materials, working principles, and processing technology of the carbonization furnace.
Client Requirements
The Africa client was interested in a high-capacity carbonization furnace capable of processing 3 tons of forest waste per hour. Their specific needs included:
Processing Capacity: A minimum throughput of 3T/H.
Raw Material: Primarily composed of forest waste such as wood chips, sawdust, and other organic debris.
Technical Information: Detailed specifications on the type of steel used, working principles, and the overall carbonization process.
Comprehensive Technical Evaluation and Solutions Provided by Guanma Machinery
To address the client’s requirements, Guanma Machinery offered an in-depth presentation and demonstration of their 3T/H biomass carbonization furnace. Key points covered during the visit included:
Construction Materials
Guanma Machinery carbonization furnace is constructed using high-quality refractory steel. This specialized steel can withstand extreme temperatures and corrosive environments, ensuring durability and longevity. Additionally, the furnace incorporates stainless steel components for areas requiring corrosion resistance, providing robustness and reliability.
Working Principles
The carbonization furnace operates on the principle of pyrolysis, which involves thermal decomposition of biomass in the absence of oxygen. Here’s a breakdown of the working principles:
1. Preparation Stage: Forest waste is pre-treated and sized appropriately before being fed into the furnace.
2. Carbonization Process: Inside the furnace, the biomass undergoes pyrolysis at controlled temperatures typically ranging from 400°C to 700°C. This process decomposes the organic material into biochar, syngas, and tar.
3. Gasification and Energy Recovery: The syngas produced during carbonization is captured and can be used as fuel to sustain the furnace’s operation, thus reducing external energy input.
4. Cooling and Collection: After carbonization, the biochar is cooled and collected for further use or sale.
Processing Technology and Features
Guanma Machinery highlighted several advanced features of the carbonization furnace:
Continuous Operation: Designed for continuous feeding and discharging, allowing uninterrupted production.
Automated Control System: Equipped with a sophisticated control system to monitor temperature, pressure, and feedstock flow, ensuring optimal performance.
Environmental Protection: Integrated emission control systems minimize environmental impact, adhering to strict environmental standards.
Energy Efficiency: The furnace utilizes recovered heat from the carbonization process, enhancing overall energy efficiency.
Tailored Project Solution
Based on the client’s specific needs, Guanma Machinery proposed a customized solution that included:
Capacity Enhancement: Ensuring the furnace could consistently handle 3 tons of forest waste per hour.
Material Adaptation: Adjustments made to accommodate the unique characteristics of forest waste, optimizing the carbonization process.
Operational Training: Providing comprehensive training on operating and maintaining the equipment to ensure smooth operation.
After-Sales Support: Offering ongoing technical support and maintenance services to guarantee long-term reliability.
Conclusion and Future Collaboration
The visit concluded with mutual satisfaction as the Africa client gained a thorough understanding of the capabilities and benefits of Guanma Machinery’s 3T/H biomass carbonization furnace. Impressed by the detailed technical information and tailored solutions, the client expressed strong interest in proceeding with the project. Both parties are now exploring further collaboration opportunities to establish a model facility that promotes sustainable resource utilization and environmental conservation.
